VFF SERIES
Process Heating System

VFF SERIES

  • Overall efficiency of 80 % (+/-2%) on NCV with APH.
  • High-capacity heating system
  • Multi-fuel option - heavy oils, light oils and gases
  • Rugged - requires very little maintenance
  • Over-bed & under-bed fuel firing systems can be incorporated
  • Large in-bed and convective heat transfer area
VFF SERIES
Features

VFF SERIES

The VFF-series, vertical four pass F.B.C fired thermic fluid/thermal oil heater is designed for maximum efficiency, using a variety of free flow fuels including agro-waste fuels and pulverized coal. It allows high process temperatures at low operating pressures. The combustion system for free flow fuels consists of fuel feeding threw screw feeder handling and stoking equipment, in refractory lined chamber, air and flue gas handling system (including I.D. fan and F.D. fan) with blowers and pollution control equipment. The furnace construction is done on site (only for bricks works). It includes foundation, fabrication and erection of supporting structure, building up refractory chambers, fixing up firing doors, ash doors, access doors, air plenum chamber and air nozzle.

Operating Range

  • Capacity – 0.4 to 10.0 million kcal/hr
  • Fuel- pulverized coal, rice husk, sawdust, petcock
  • Temperature - 300℃

Technical Specifications

Specification Unit VFF-400 VFF-600 VFF-800 VFF-1000 VFF-1500 VFF-2000 VFF-2500 VFF-3000 VFF-4000
General
Maximum heat output M. Kcal/hr 0.4 0.6 0.8 1.0 1.5 2.0 2.5 3.0 4.0
Maximum working temperature °C 280 280 280 280 280 280 280 280 280
Thermic fluid heater Rise temperature °C 30 30 30 30 30 30 30 30 30
Hot Oil Inlet/Outlet MM 80 80 100 100 120 150 150 200 200
Heating surface area of heater 40 60 80 100 150 200 250 300 400
Oil holding capacity of heater liter 475 570 1015 1250 2350 3150 3780 4500 6220
Firing Mode Automatic throw Screw feeder
Type of Fuel Fuel Crushed Briquette, Rice husk, Coal,
Boiler Efficiency
On Crushed Briquette % 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2
On Rice Husk % 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2
On Coal % 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2 78 +/-2
Fuel Consumption
Crushed Briquette (4000) Kg/hr 128 192 256 321 481 641 801 962 1282
Rice Husk (3000) Kg/hr 171 256 342 427 641 855 1068 1282 1709
Coal (4500) Kg/hr 114 171 228 285 427 570 712 855 1140
Electrical Load
Circulation Oil Pump H.P. 10.00 15.00 20.00 25.00 30.00 40.00 50.00 60.00 75.00
ID fan without BF H.P. 5.00 7.50 10.00 10.00 15.00 20.00 25.00 30.00 40.00
FD fan with APH H.P. 5.00 7.50 10.00 10.00 15.00 20.00 25.00 30.00 40.00
SFD fan with Motor H.P. 1.00 1.00 1.00 2.00 2.00 2.00 3.00 3.00 4.00
Screw feeder H.P. 1.00 2.00 1.00 2.00 2.00 2.00 3.00 3.00 4.00
Total Electric Load H.P. 22.00 33.00 42.00 49.00 64.00 84.00 106.00 126.00 163.00
NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice.
  • GCV of crushed briquette is 4000 Kcal/KG.
  • GCV of rice husk is 3000 Kcal/KG.
  • GCV of coal is 4500 Kcal/KG.